Climax

OD Mount Flange Facers

FF1000 FLANGE FACER

FF1000 FLANGE FACER

This OD-mount machine features a low-profile power module and centering/leveling plate for fast and easy setup. Mounting bell with wide-access windows simplifies gearbox adjustments. Facing diameters range from 0 to 12 inches (0 to 304.8 mm).

Features & Benefits:

Two Mounting Bell Sizes

  • 8 inch module mounts on flanges 4 to 8 inches (101.6-203.2 mm) in diameter.
  • 12 inch module mounts on flanges 8 to 12 inches (203.2 to 304.8 mm) in diameter.

Two Power Modules

  • Use with either mounting bell. Variable radial feed rate.Manual depth adjustment / longitudinal feed.
  • 100 rpm with a 15:1 gear reduction, 1-inch (25.4 mm) stroke, 105 ft•lb (142.7 N•m) of torque.
  • 200 rpm with a 7.5:1 gear reduction, 1-inch (25.4 mm) stroke, 52.5 ft•lb (71.4 N•m) of torque

Optional Power Feed Module

  • Some applications require a remotely operated power axial feed. This 115V unit attaches to the power module. Axial feed rates are available from 0.04 to 1.6 inches/minute (1.0 to 40.6 mm/min.).

Two Facing Heads

  • 8 inch module faces 0 to 8 inches (0 to 203.2 mm) in diameter.
  • 12 inch module faces 0 to 12 inches (0 to 304.8 mm) in diameter.

Optional Small Flange Adapter Plate

  • Attaches to the bottom of the 8 inch (203.2 mm) diameter mounting bell to allow re-facing flanges from 2 to 4 inches (50.8 to 101.6 mm) in diameter.
  • Unit comes complete with setup fingers to accommodate smaller diameter flanges.

Quick and Easy Setup

  • An experienced operator can set up the FF1000 Portable Flange Facer in less than half an hour.
  • Once you are familiar with the machine, re-facing 2 to 3 standard flanges per hour is typical (depending on the size and type of flanges, access and general working conditions).

Specifications

Facing Diameter:

  • 0 – 12 inches (0 – 304.8 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • N/A

OD Mounting Diameter:

  • 2 – 12 inches (50.8 – 304.8 mm)

Power Option:

  • Pneumatic

FF1200 OD MOUNT FLANGE FACER

FF1200 OD MOUNT FLANGE FACER

This safe, versatile, and rugged OD Mount Flange Facer can machine flanges up to 12.5 inches (317.5 mm) in diameter without any attachments. Designed for the rugged challenges of the oil, gas and chemical industry, this machine has the versatility to machine seven different flange types, including RTJ and compact flanges. With feed controls located remotely for "hands-free machining" the FF1200 sets a new standard in operator safety while delivering up to 30% time savings on flange facing jobs.

Features & Benefits:

Industry-Changing Safety

  • Feed control on the outside of the machine – no more reaching in!
  • E-stop for quick stops & controlled re-starts
  • Low pressure drop-out prevent unintended re-starts after loss of supplied air pressure
  • CE Certified

Flexible and Versatile

  • 1 machine for 7 flange types, no attachments needed

    – Flat face

    – Raised face

    – Ring type joints (RTJ)

    – Tongue & groove

    – Lens ring

    – Grayloc (hub profile)

    – Compact flanges

  • Select from 3 models sized to machine flanges up to 12.5, 24.5 or 36.5 inches (317.5, 622.3 or 927.1 mm) in diameter
  • Automatic & variable feed come standard on both radial and axial feeds for up to 30% time savings!

    … no reaching in means higher RPM machining

    … adjust feed rate while machining – no need to stop, change direction, or replace parts

    … start & stop feed while machining to machine to a shoulder

    … easy machining of various types of materials

    … a better surface finish

  • Tool head and tool bit rotate independently, to any angle
  • Tool head presets at 0°, 23°, and -23°

High Quality, Robust Design

  • No broken shear pin in an event of a crash – just reset, and keep working
  • Robust chucking mechanism and unique bearing design provide superior rigidity and machining performance
  • Smooth-running rotational drive produces a high quality finish

Specifications

Facing Diameter:

  • 0 – 12.5 inches (0 – 317.5 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • N/A

OD Mounting Diameter:

  • 2 – 14.1 inches (50.8 – 358.1 mm)

Power Option:

  • Pneumatic

FF2400 OD MOUNT FLANGE FACER

FF2400 OD MOUNT FLANGE FACER

Delivering superior performance and safety, this OD Mount Flange Facer can machine flanges up to 24.4 inches (619.8 mm) in diameter without any attachments. Designed to perform in the harshest of environments, this machine can handle flat face, raised face, RTJ, tongue and groove, lens ring, Grayloc®, and compact flanges. Like the other CLIMAX OD Mount Flange Facers, this machine delivers world-class operator safety with remote feed controls and a low-pressure safety interlock system that prevents unintended re-starts if air pressure is interrupted.

Features & Benefits:

Industry-Changing Safety

  • Feed control on the outside of the machine – no more reaching in!
  • E-stop for quick stops & controlled re-starts
  • Low pressure drop-out prevent unintended re-starts after loss of supplied air pressure
  • CE Certified

Flexible and Versatile

  • 1 machine for 7 flange types, no attachments needed

    – Flat face

    – Raised face

    – Ring type joints (RTJ)

    – Tongue & groove

    – Lens ring

    – Grayloc (hub profile)

    – Compact flanges

  • Select from 3 models sized to machine flanges up to 12.5, 24.5 or 36.5 inches (317.5, 622.3 or 927.1 mm) in diameter
  • Automatic & variable feed come standard on both radial and axial feeds for up to 30% time savings!

    … no reaching in means higher RPM machining

    … adjust feed rate while machining – no need to stop, change direction, or replace parts

    … start & stop feed while machining to machine to a shoulder

    … easy machining of various types of materials

    … a better surface finish

  • Tool head and tool bit rotate independently, to any angle
  • Tool head presets at 0°, 23°, and -23°

High Quality, Robust Design

  • No broken shear pin in an event of a crash – just reset, and keep working
  • Robust chucking mechanism and unique bearing design provide superior rigidity and machining performance
  • Smooth-running rotational drive produces a high quality finish

Specifications

Facing Diameter:

  • 0 – 24.5 inches (0 – 622.3 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • N/A

OD Mounting Diameter:

  • 8 – 26 inches (203.2 – 660.4 mm)

Power Option:

  • Pneumatic

FF3600 OD MOUNT FLANGE FACER

FF3600 OD MOUNT FLANGE FACER

Unrivaled in capability for its size, this robust OD Mount Flange Facer can machine flanges up to 36.4 inches (924.6 mm) in diameter without any attachments. Like the other CLIMAX OD Mount Flange Facers, The FF3600 OD Mount Flange Facer machine comes standard with infinitely variable feed rates that can be adjusted while the machine is running, maximizing the user's ability to perform even in the most challenging environments within the oil and gas, power generation, and shipbuilding & repair industries.

Features & Benefits:

Industry-Changing Safety

  • Feed control on the outside of the machine – no more reaching in!
  • E-stop for quick stops & controlled re-starts
  • Low pressure drop-out prevent unintended re-starts after loss of supplied air pressure
  • CE Certified

Flexible and Versatile

  • 1 machine for 7 flange types, no attachments needed

    – Flat face

    – Raised face

    – Ring type joints (RTJ)

    – Tongue & groove

    – Lens ring

    – Grayloc (hub profile)

    – Compact flanges

  • Select from 3 models sized to machine flanges up to 12.5, 24.5 or 36.5 inches (317.5, 622.3 or 927.1 mm) in diameter
  • Automatic & variable feed come standard on both radial and axial feeds for up to 30% time savings!

    … no reaching in means higher RPM machining

    … adjust feed rate while machining – no need to stop, change direction, or replace parts

    … start & stop feed while machining to machine to a shoulder

    … easy machining of various types of materials

    … a better surface finish

  • Tool head and tool bit rotate independently, to any angle
  • Tool head presets at 0°, 23°, and -23°

High Quality, Robust Design

  • No broken shear pin in an event of a crash – just reset, and keep working
  • Robust chucking mechanism and unique bearing design provide superior rigidity and machining performance
  • Smooth-running rotational drive produces a high quality finish

Specifications

Facing Diameter:

  • 0 – 36.5 Inches (0 – 927.1 mm)

Milling Diameter:

  • N/A

ID Mounting Diameter:

  • N/A

OD Mounting Diameter:

  • 20 – 38 inches (508 – 965.2 mm)

Power Option:

  • Pneumatic